6.6 Measurement Procedures and Standards
Measuring Frequency Response
Equipment: - Calibrated measurement microphone - Audio interface or USB microphone - REW or equivalent software - Reference amplifier (or use system amp with calibrated gain)
Procedure:
Background noise floor: Measure noise with everything off. Must be ≥ 20 dB below the quietest test signal. If not, reduce noise sources or increase test level.
Calibration sweep: Play a calibration signal from known flat source to verify microphone + software chain is flat.
System sweep: Play log-swept sine from 20 Hz to 20 kHz. Record simultaneously. 512k or 1M FFT points for high frequency resolution.
Averaging: 4–8 measurements averaged to reduce noise. Essential in noisy environments.
Windowing (optional): Apply 10–20 ms gate window to remove room reflections for mid/high frequencies. See Chapter 4 section 4.3.
Standards reference:
IEC 60268-5: Loudspeakers — defines measurement conditions for speaker sensitivity, frequency response, impedance.
CEA-2010: Subwoofer output measurement standard. Defines allowable THD, frequency range.
Measuring SPL (Maximum Output)
Standard test conditions:
- CEA-2010: Burst signal at rated frequency, measured at 1m, maximum output before 10% THD or any 3rd or 5th harmonic exceeds 10%
- dB Drag: 1/3-octave band measurement at vehicle A-pillar position, windows closed
In-car measurement procedure:
- Configure system for maximum safe output
- Play 50 Hz (or competition test frequency) sine tone
- Place SPL meter at A-pillar (approximately ear height)
- Record peak reading
- Verify C-weighting, slow response
[VISUAL PLACEHOLDER: SPLMeterPosition_Diagram.png] Description: Vehicle interior diagram showing standard meter placement positions for different competition organizations — A-pillar, trunk, outside window
Measuring Amplifier Gain
Procedure for setting and verifying gain:
Equipment: Oscilloscope or DMM (true RMS)
- Connect oscilloscope across amplifier speaker output (or DMM set to AC RMS)
- Apply 0 dBFS 1 kHz sine wave to head unit
- Set head unit to 75% volume
- Measure amplifier input voltage (RCA signal level)
- Adjust gain until output = √(Prated × Zspeaker) volts
Clipping detection:
On oscilloscope: Flat tops or bottoms on sine wave = clipping. On music: Use 0 dBFS test tone — any waveform distortion visible at rated output indicates clipping.
Input sensitivity calculation:
V_input_needed = V_output_at_rated_power / Gain_linear
Most car amplifiers have input sensitivity range of 200 mV to 4–6V RMS, adjustable by gain control.
Impedance Measurement Procedure
Two-resistor method:
- Connect 10Ω resistor in series between signal source and speaker
- Measure V₁: voltage before resistor
- Measure V₂: voltage across speaker
- Calculate at each frequency:
Z_speaker = 10 × V₂ / (V₁ − V₂)
REW automated procedure:
REW can perform swept impedance measurement automatically with a supported audio interface:
- REW → SPL Meter tab → Set up reference resistor value
- Connect interface: Output → resistor → speaker; Input Ch 1 (reference), Input Ch 2 (speaker)
- Sweep → saves impedance curve automatically
From impedance curve, extract:
Re = Z at very low frequency (near DC)
Fs = Frequency of impedance peak
Qes = F_s × (R_e / Z_max − Re) × √(Z_max/Re) / (f2 − f1)
Where f1, f2 are frequencies where Z = √(Re × Zmax) on either side of peak.
Distortion Measurement Procedure
THD+N measurement:
- Apply sine wave at f₀ to system input at specified level
- Measure output with FFT
- Calculate:
THD = √(V₂² + V₃² + V₄² + ...) / V₁
THD+N = √(V_total² − V₁²) / V₁
REW THD procedure:
Measure → RTA → Input Test Signal (sine at test frequency) → View individual harmonic levels in FFT display.
Target THD levels by application:
| Application | Target THD |
|---|---|
| Amplifier (rated power) | < 0.1% |
| Amplifier (1W) | < 0.05% |
| DSP (internal) | < 0.005% |
| Speaker (at rated SPL) | < 3% |
| Speaker (at high excursion) | < 10% |
Power Measurement
True power (real power):
P = V_rms × I_rms × cos(φ)
Where φ = phase angle between V and I.
For resistive load (speakers): cos(φ) ≈ 1 at midrange frequencies. Becomes complex at resonance.
Apparent power (VA):
S = V_rms × I_rms
Reactive power:
Q = S × sin(φ)
For practical amplifier measurement:
Use true RMS voltmeter and current clamp. Measure DC current and voltage:
P_supply = V_supply × I_supply
P_output = V_speaker_rms² / R_speaker
η = P_output / P_supply
[VISUAL PLACEHOLDER: PowerMeasurementSetup.png] Description: Diagram showing current clamp on positive power wire, voltmeter across amplifier power terminals, and RMS voltmeter across speaker load, with formula overlay
END OF CHAPTER 6
Chapter 6 Statistics: - Word count: ~5,500 words - Page equivalent: ~11 pages - Sections: 6 of 6 complete ✅ - Three-tier structure: Reference format (single tier — this chapter is a math library, not tiered instruction) - Visual placeholders: 9 identified